The Inside Story of Marble Manufacturers
November 22, 2019 AdminCurrently, global marble market is worth over $50 billion and the universal production value of the marble stone is expected to rise 64 Billion USD in 2023. Global marble manufacturers, including India as a big hub, are ready to cater to this need. Check out various aspects of marble manufacturing units and processing units with reference to marble manufacturing in India.
According to a new GIR (Global Info Research) study, the worldwide market for marble is likely to grow at a compound annual growth rate (CAGR) of roughly 3.0%. This rate will reach 62100 million US$ in 2024, from 52000 million US$ in 2019. It is also prevalent that the global marble market is worth over $50 Billion.
It is also expected that the global marble production value will surge to 64 Billion USD in 2023. As far as the production of marble in concerned, countries like China, India, Iran, Turkey, Italy, Spain, Brazil, Egypt, Portugal, and Greece are the top natural marble producers in the world. With this content, readers will be able to know more about the role of marble manufacturers in sync with processes and functionality of Indian marble manufacturing factories.
Marble manufacturers: An introduction
If one has to define marble manufacturers in simple words, they are individuals, organizations, or companies involved in the processing or making of a variety of marble products. If you consider what they do, the general answer is that they transform rough stones quarried from marble quarries into décor materials through a marble processing method. When there is a demand in the competitive market, they increase the level of production using modern stone processing equipment and state-of-the-art facilities. They involve in the production scenario as per the needs of global and local marble buyers, supplier, and retailers. To cater to the changing needs of marble enthusiasts, marble manufacturers own fully-operational marble processing units and produce marble slabs, tiles, and other decorative materials. An ISO-certified marble manufacturer is an essential part of the marble supply chain and performs the following functions:
- A link between marble quarries and marble suppliers
- An owner of marble factories that process marble products
- Manages all operations concerning stone processing
- Owns various production resources needed to process stone
- Caters all needs of its direct customers, like exporters, suppliers, and retailers
- Resolves all major and minor issues faced by its global customers
It has also been seen that some marble manufacturers also work as supplier and exporter of marble to the local and international market as well. It is better to get in touch with experienced India stone and marble manufacturers. Remember that a certified marbles manufacturer in India can offer customized marble solutions at a competitive price.
Major types of marble manufacturing processes
A large number of people interested in knowing more about natural stone processing go online and type marble manufacturers India in the search box of search engines. A simple Enter press offers them a few suggestions. All these pages are made to catch attention of online buyers and searchers. Marble is a flourishing industry with an assortment of manufacturers, comprising of large multinational corporations to small privately-owned companies. A large number of manufacturers prefer to locate their factories close to quarries in order to avoid extreme transportation costs and prevent damage in an amicable manner.
When it comes to classifying marble on the basis of a particular category, marble producers and marble manufacturers in India like to tick color as the prime base. All big or small marble manufacturers can be involved in the processing of marble blocks into slabs and tiles. Once big and rough blocks are invited to processing units, the actual role of a manufacturing process starts. There are two stages of marble processing.
- The first stage of processing involves cutting the blocks.
- The second one is related to polishing of marble slabs and tiles.
Marble manufacturing process: Transforming a block into slab
When we talk about the first stage of marble processing with the factory premises, the processing involves cutting the rough blocks into 2 to 3 cm thick slabs. The same process is done by using gang saws, wire saws and circular saws. At a full-fledged marble factory, marble engineers slice large blocks into slabs of varying sizes (250-300 x 150-200 cm gangsaw slab). All large gangsaw slabs can also be split into smaller slabs (180-200 x 50-70 cm cutter slab) using specialized cutters and cutting machines. These stone sizes are not fixed. Customers can also demand slabs in specific sizes, suiting their individual needs directly.
These giant slabs can be used for making floor tiles, steps, risers, bathtub surrounds, kitchen countertops, vanity tops, work tops, and shower wall covers. When it comes to the quality aspect, factors of size, thickness, finish and edge profile are considered by a reputed Indian marble manufacturing factory.
Marble manufacturing process: Transforming a slab into tiles and countertops
It is quite clear that marble manufacturing process units transform big boulders into useful and functional stone products. In a marble tile plant, experts focus on 10 or 12mm thickness for shaping tiles. To do so, they use circular saws. Apart from cutting slabs, marble strengthening and polishing is another important factor that gives a stone particular shape. Polished, honed, tumbled and brushed are some popular finishes that stone experts apply to add to natural beauty to any sort of marble product. Established marble manufacturers in India also focus on the most common marble edge profiles to render a superb look to marble stone products. Edges like waterfall, stair thread, ogee, bullnose, dupont, chiseled and bevel are the most common ones.
It is common that all cutting and finishing procedures are essential for stone strengthening. After, the process of manufacturing finishes, all marble products are packed in strong wooden crates in a safe manner so that the issues of chipping, scratch and breakage can be avoided during the transportation process.
Popular stone colors processed by marble manufacturers
With marble manufacturing India, all global buyers can expect top quality stone solutions at a budget-friendly solutions. There are lots of marble processing factories in North India where white and yellow colors are processed on a large scale. Generally, a marble factory in India is found near a quarry of a particular hue and a port. It makes both processing and delivering of natural stone products, from India to other places in the world, quite easier. Following are some of the most popular marble stone colors that manufacturers process in India. These include:
- Black marble – Black marine, mercury black, and carbon black marble
- Brown marble – Fantasy brown and rainforest brown marble
- Golden marble – Rainforest marble
- Green marble – Forest green, plain green, green onyx, rainforest green, and spider green marble
- Pink marble – Pink onyx marble and pink onyx marble
- White marble – Albeta white, Bruno white, Statuario marble, white onyx, and Makrana white marble
Regatta Universal Exports is one of the professional and certified marble slabs and tiles manufacturers in India offering global marble buyers standard and customized marble solutions at highly competitive prices.
